P e t r o c h e m i c a l I n s t a l l a t i o n S p e c i a l i s t s
KRUGERSDORP | WITBANK | NELSPRUIT | WESTERN CAPE | RICHARDS BAY | BOTSWANA | NAMIBIA | MOZAMBIQUE WE NOW HAVE A LEVEL 4 BEE RATING
S E R V I C E S
Our expertise include the design of all bulk fuel and lubricant installations - above ground and under ground, including:
- Supply and installation of under ground tanks
- Supply and installation of above ground tanks
- Project management
- Lube trucks and lube service units
- Diesel bowsers
- Waste oil recovery systems
- Draughting of all plans
- Fabrication of cassettes
- Pump change over
- Fabrication of canopies and oil stores
- Pipelines
- Pump and tank testing
- Offloading and refuelling points
- Spillage clean up
- Civil works
- Electrical installations
- Maintenace of retail sites
- Batching systems
Under Ground Tanks
- Installation of 4,5m3 to 46m3 tanks.
- Steel, HDPE & UPP and other approved pipelines.
- Supply and installation of filler lines, vent pipes and roses, dip pipes and monitoring wells.
Above Ground Tanks
- Fabrication of tanks (steel bunded, on skids or cradles) complete with ladders and safety rails.
- Transport to site and installation at surface level, as is or on concrete plinths.
- Supply and installation of sight glass.
- Supply and installation of filter units, vent pipes and roses, filters, dip pipes and hatches, as well as drain valves.
- Sizes varies from BTF's to 82m3 tanks.
- Tanks can be made up complete with pump and meter sets.
Project Management
- Planning, directing and coordinating of construction methods and procedures.
- Supervision of construction projects to ensure standards of quality, building performance and safety are maintained.
- Optimum utilization of resources, labour, materials and equipment and ensuring their procurement at most cost-effective terms.
- Consultation with architects, engineers, draughting personnel and other technical workers to make sure that design intentions are met.
Lube Trucks / Service Units
- Includes the fabrication of heavy duty sub frame and single skinned fully enclosed body.
- Installation of all pipe work and valves.
- Storage tanks are fitted with level indicators, fillers and drain sockets, as well as filtered breathers.
- Installation of dust proof doors.
- Non-slip access steps and floors.
- Fabrication and installation of hose reel cabinets into the container.
- Fabrication and installation of drum securing mechanisms.
- Supply and installation of the fuel management system.
- Supply and installation of the hydraulic system.
- Grease installations complete with grease pumps, retractable hose reels and heavy duty grease control handles.
- Installation of hydraulic operated oil, water and coolant pumps, and pneumatic used oil pumps.
- Air installations complete with hydraulic driven compressors, air regulators and hose reels with tyre inflators.
Diesel Bowsers
- Fabrication and installation of tanks onto truck bodies.
- Load body elements include: heavy duty sub frames complete with holding brackets and bolts, under run bumpers, rear mudguards, ladders, pump and meter platforms, brackets and supports.
- Supply and installation of the hydraulic system.
- Supply and installation of a fuel management system.
- Installation of hydraulic driven pumps, filters, flow meters, hoses, nozzles and piping.
- Roll over protection.
- Sentinal engine protection systems.
- Heavy duty stone guards and light protectors.
- Glass fibre, LED rear truck lights.
- Standard PTO fitted gearboxes.
- Rotating amber beacons.
- Failsafe systems for power take-off systems.
- Standard Hazchem signs.
Waste Oil Recovery Systems
- Recovery of waste oil, safely and efficiently.
- Installation of waste oil storage tanks with vents and drain valves.
- Fabrication of waste oil drains, complete with hoses and valves.
- Supply and installations of diaphragm pumps, hoses and couplings for waste oil.
- Fabrication of filters or drainers.
- Supply and installation of Drizit separator units.
- Fabrication of steel lids, ladders and platforms.
- Fabrication and installation of waste oil tanks and waste water intermediate tanks, inclusive of vent, drain and sight glass.
- Supply and installation of transfer pumps.
- Supply and installation of floating weir skimmers complete with hoses and couplings.
- Fabrication of waste oil drainers
- Installation of all piping, valves, strainers, flanges and fittings as well as pipe supports and paint work to specifications.
Draughting
- Piping and instrumentation diagrams.
- Civil and mechanical layouts.
- Electrical circuit diagrams.
- Hazardous location and zoning diagrams.
- Fire prevention plans.
- Fabrication plans.
- As-build plans, all according to the latest standards.
Cassettes
- Manufacturing and installation.
- Includes air operated diesel or lube cassettes, hydraulically operated diesel and lube cassettes, waste oil cassettes.
- Atmei fabricates the storage tanks complete with brackets, support frames, hose supports and drip trays.
- Cassettes are complete with pumps, meters, hoses, filters, full hydraulic systems where required, nozzles and pipe work.
Batching Systems
- Fabrication and installation of batching tanks, complete with sight glass and drain valves.
- Supply and installation of filter units, batching meters, gear pumps and motors.
- Installation of all piping, valves, strainers, flanges and fittings as well as pipe supports and paint work to specifications.
Canopies & Oil Stores
- Manufacturing, erection and repairs of canopies
- Construction of oil stores for packaged products, complete with gates, roof sheeting and gutters.
- Supply and installation of lights and switchgear.
Pipelines
- Any LPG, solvents, HFO and Bitumen installations (Coded welding)
Pump & Tank Testing
- Pressure testing and vacusonic testing of pipelines and tanks.
- Nitrogen and hydrostatic pressure tests are carried out.
Offloading & Refuelling Points
- Supply and installation of offloading and refuelling pumps and meters.
- Supply and installation of hoses and couplings, pipe decals, all pipelines, valves, flanges and fittings as well as pipe supports and paint work to specification.
- Fabrication and installation of steel support drip trays for hoses and couplings.
- Supply and installation of hose reels for EMV refuelling points.
- Fabrication and installation of hose reel supports and drip trays.
- Fabrication and installation of loading arms per specification and design.
- Supply and installation of digital and pulse meters, solenoid valves, couplings, high flow nozzles and pipe decals for EMV refuelling.
- Supply and installation of air piping and compressor.
Spillage Clean Up
- Containment and removal of spillages.
- Soil rehabilitation
- Removal of spillages from watercourses.
- Clean up petrochemical spillages. Atmei does clean ups of spillages for: overturned tankers, tank overfills and tank car derailment.
- Three fully equipped spillage trailers for emergencies stationed at Head Office.
- 24 Hours/Day, 7 Days a week and 365 Days/Year availability for emergency call outs.
- Spillages have been attended to as far a field as Swaziland, Musina, Aston and Hoatzin.
- Spillage clean up from only a few litres to over two million litres.
- Complete spillage reports.
Civil Works
- Construction of bund walls with drainage valves and pipes, concrete foundations and concrete sumps.
- Concrete plinths for storage tanks and pumps.
- Casting of concrete spill slabs, refuelling slabs and offloading slabs with ramps and teaspoon drains
- Casting of pump islands, including concrete sumps and heavy duty crash barriers.
- Fabrication and construction of fuel separators.
- Excavations for stainless steel separators including concrete floors, foundations and concrete cover slabs over the separators.
Electrical Installations
- All work by qualified electricians who are registered with the Electrical Contractors Board.
- Master Electricians available for specialist installation.
- COC electrical inspections.
- Fabrication and installation of weather proof electrical distribution boards inclusive of circuit breakers, isolators, contactors, overloads, wiring and labels.
- Stop/Start switches and emergency stops complete with stands.
- Installation of light poles and electrical cables.
- Installation of cable trays and cable sleeves.
- Electrical supply for fuel management systems.
Maintenance of Retail Sites
- Repairs and/or replacement of: filler and dip caps, shear valves, ball valves, pressure relief valves, gate valves, strainers, solenoid valves, pumps, meters, hose reels, hoses, couplings, nozzles.
- Replacement of filter units and elements, silica gel breathers and vent roses.
- Checking of tanks for water and filtering of product in tanks.
- Cleaning out of rubble from manholes as well as repair, rebuilding and replacing of covers and frames.
- Unblocking of vent pipes.
- Repairs to paving, asphalt, and reinforced concrete.
- Replacement or cleaning, degassing and painting of tanks and lines.
- Repairs to pumps, dispensers, electrical reticulation, building work, structural steel and canopies.
- Calibration of meters.
- Repairs to any PC based and non PC based forecourt management control systems.
Fire Suppression Systems
- Installation of fire fighting foam supply tanks and pumps.
- Installation of fire fighting water supply tanks and pumps.
- Suply of foam concentrate.
- Installation of foam inductors, foam branchpipes, spray branchpipes, fire hoses, portable foam fire extinguishers and portable DCP fire extinguishers.
- Supply of mobile foam tank trailers.
- Installation of cooling rings for tanks.
- Installtion of base foam or top foam injection systems.
- Installation of hydrant ring mains, hydrant risers.
- All pipework for water and foam supply.
V E H I C L E S , P L A N T & E Q U I P M E N T
Plant and equipment include:
- Excavators / back actors.
- Compactors.
- Compressors.
- Jack hammers.
- Generators.
- Welding equipment.
- Front end loaders.
Our fleet of vehicles consist of the following:
- A range of vehicles from 1 ton LDV’s to 30 ton heavy vehicles.
- Low bed trailers.
- Tippers.
- 20 - 30 ton truck mounted cranes.
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